Technological Advantage

MADHAV COPPER is a world-class engineering design and manufacturer of high Conductivity Copper Busbar, Copper Rod, Profile, copper fabricated products, Enamelled Copper Wire, Paper Covered Copper Conductor, Poly wrap submersible winding wire, Fiberglass Copper Conductor, Tapped Insulated Copper Conductors, used in the electrical, electronic and non-electrical industries around the world in the product such as Pump, Motors, Transformer, Generators, Hydro Generators, Alternators, wind generators, Panel, Switch Gear etc.,

The copper material we produce achieves an electrical conductivity of 101% IACS, and has excellent electrical, mechanical properties ideal for many applications in the electrical power generation, electrical transmission & distribution, and electronic industries. The quality of copper we produce is also a perfect solution for the electrical engineering and idle solution for automatic high speed winding machine.

We are in possession of Online – PLC control computerised completely automatic Enamelling, Insulating Tapping Process Machine as against the commonly used Traditionally used Indian Type of Machine, with atomised rod breakdown division, Extrusion division, automatic busbars straightening machine and stringent in process inspection which is one of the latest technologically forward machines used in Copper wire, cable and Copper fabricated industry. The increased number of lines enables increased production capacity of the machines as well reduces in power consumption and men power cost. Further our Company has recently, imported Enamelling, Insulating Tapping, Extrusion, Drawbench, automatic busbar straitening and inline drawing machine which provides the benefits of latest international technologies in our production process. Our Company consciously dedicate resources to be technologically upgraded and has developed a scalable technology system.

Produced product from these machines good wind ability and idle solution for wind in high speed automatic winding machine, these includes Enamelled Copper Wire, Paper Covered Copper Conductor, Poly wrap submersible winding wire, Fiberglass Copper Conductor, Tapped Insulated Copper Conductors, Copper Bus Bars and Copper Fabricated Product.

Continual improvement of MADHAV COPPER winding solution and Copper fabricated Product – the life line of Pump, Motors, Transformer, Generators, Hydro Generators, Alternators, wind generators, Panel, Switch Gear – has enormously contributed to this success.

MADHAV COPPER offers of Quality winding solutions and Copper Fabricated Product for electrical engineering. It is the constant dialogue between MADHAV COPPER technical team and electrical engineering and winding designers that has made it possible to bring out the most valuable changes in the electrical engineering and winding design – where reliability and economic aspects have been emphasized as foremost factors.

The designing of electrical winding and electrical engineering requires knowledge in various complex technology fields, such as – Magnetic field, stray flux, eddy currents, loss generation, temp rise, hot spot, surface oxidation, internal & external cooling, hydraulics, mechanical design, short circuit, noise, transport, electric network, impulse tests, voltage transients, resonance, dielectric design, etc. The technology of winding material and electrical engineering therefore, demands knowledge of finer points of these fields.

To make the winding and electrical equipment short circuit-proof. In order to withstand the compressive radial forces without bulking, a minimum stiffness of conductor – which is dependent on the property of the material and section modulus of the conductor- is necessary.

If we look at the Inter-tie electrical winding, its tertiary windings, though have low voltage, low rating – often suffer from short circuit problems. On the other hand, the LV-HV windings have high stray flux – generating eddy losses and hot-spot problems. Also have high voltage – resulting in dielectric problems especially for impulse testing. It is difficult to make them short-circuit-proof, especially the inner common winding which is prone to buckling failures. Depending on type of regulation and consequently on its position, the winding may cause severe short circuit problems. MADHAV COPPER offers confident solutions to electrical winding designers to overcome all such issues.